Modern Prefabricated Extension for Iconic Home

9th December, 2020

64 Old Church Street is a Grade II* listed residence, designed by Erich Mendelsohn and Serge Chermayeff in 1936. It has been a home and focus for the family of its current owner for more than 40 years. During this time, the building has demonstrated its flexibility, adapting to accommodate the changing circumstances and needs of its occupants through a series of sensitive adjustments to the internal configuration of space that retain the essential spirit and character of the building. In 1992, Sir Norman Foster and Partners were commissioned to design a new conservatory at the south end of the building, sympathetic in nature but clearly defined as a contemporary addition.

A new prefabricated extension at the north end of the building on the first floor provides self-contained living accommodation, with the conception of offsite fabrication designed to minimise disruption to the existing house and its occupants. It also enables the existing house to be reinstated to its original state in the future if desired.

The new intervention complements the existing building by following the tripartite vertical division and proportions of the glazing, whilst carefully maintaining the building’s asymmetry and clear segregation between old and new. Internally, careful research into the materials used and the replication of key details ensures that the space is a seamless continuation of the original house.

Working with structural engineers Expedition Engineering and fabricators Weber Industries, Apt designed the open plan space to have three distinct zones: kitchen, dining, and living, under a series of vaulted ceilings. This led to the design of three structural steel frames and in turn, three individual modular pods which were manufactured offsite, and then assembled on-site to form a singular extension. “A modular system might not be the first solution that comes to mind for an extension to a listed property,” said Alessandro Maccioni from Expedition Engineering. “However, the bespoke system that we developed with Weber Industries and the rest of the design team ensured the highest quality of finish and limited significant site works to a single day.”

The evolution of the design enabled the pods to be constructed offsite and arrive largely complete, with insulation, cladding, roofing, dry lining, building services and fixed joinery assembled within the workshop. The remote development of the modules provided opportunity for regular inspection and sign-off of details, both in terms of aesthetics and construction methodology, reducing the need for onsite adjustment.

The installation of the pods was meticulously planned over several months, including the commissioning of a point cloud survey which would serve to assist the extension’s integration with the listed building fabric. An independent structural frame spanning between the garage wall and the existing house provides the platform upon which the pods sit, meaning all preparatory work could be completed in advance without major disruption. The three units were delivered to site and lifted by crane over an eight-hour period, before being bolted into position and sealed to each other and the existing house, creating a watertight perimeter. James Ewen from Apt said: “64 Old Church Street is a wonderful example of how offsite construction techniques can be utilised to create a sensitive addition to a much admired heritage building, retaining the building’s character whilst also ensuring that it is suitable for modern day living.”

Source: www.apt.london

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